High Efficiency Environmentally Friendly Water-Based Online PCBA
Cleaning Machin YSL-600-500
Equipment Princiole
Feature
1. Fully automatic cleaning mode: The PCBA runs parallel on a mesh
belt with a width of W600mm. Meanwhile, the heated cleaning
solution is sprayed at
high pressure and in equal directions through the spray arms.
The entire process of automatic cleaning, rinsing (opening the
loop), and drying;
2. Full-process visualization: Tempered glass visualization window,
making the cleaning process clear at a glance.
3. Scientific nozzle design (patent): It adopts a gradually
increasing distribution on both sides - thorough cleaning, and the
spray arm and nozzle are
detachable.
4. Adjustable pressure of the visual nozzle: It solves the problem
of collision and splashing of small-sized workpieces under
high-pressure spray
conditions during cleaning.
5. The viewing window and the entrance are equipped with
photoelectric protection to prevent the cleaning solution from
splashing out, and the plate drop
detection ensures its safety.
6. Comprehensive cleaning system: The standard dilution tank and
spray rinse tank are both equipped with heating systems, which
enhance the cleaning
efficiency. Shorten the cleaning time and be compatible
Run water washing or chemical cleaning for SMT; Thoroughly and
effectively clean the organic and inorganic contaminants such as
rosin and solder paste
remaining on the surface of THT's PCBA.
7. The built-in filtration system for cleaning and recovery has the
function of compensating for the concentration of the cleaning
solution. The solvent section
is condensed and recovered for recycling, reducing the amount of
solvent used.
8. Body material: The entire body is made of stainless steel,
resistant to acidic, alkaline and other cleaning solutions.
9. Equip a UPS reserve power supply for protection. In case of a
solid fault, it should have an emergency stop button and leakage
protection function.
10. Lower operating costs: Lower equipment investment costs,
localized services, teams, and abundant spare parts supply
YSL-600-500 Set the parameter configuration:
Cleaning area: The cleaning storage tank is used to recover and
store the cleaning solution, and to conduct three-stage filtration,
heating and monitoring, as well
as liquid level monitoring on the cleaning solution.
Pre-cleaning water pump: 1.1KW (1 unit), cleaning water pump: 5.5KW
(2 units);
Storage tank volume: ≤ 270L (1 unit)
Filtration device: Pre-cleaned filter elements 0.45UM(5 pieces),
cleaning 1 and cleaning 2 each filter element 0.45UM(5 pieces),
stainless steel filter screens
1.5mm (3 pieces); Heating power: 18KW (2 items), heating
temperature: Room temperature -100℃ (adjustable);
Liquid level protection: low level, medium level, stop level,
over-limit level.
Spray pressure: 0.1-0.7Mpa (adjustable)
Rinsing area: The rinsing water storage tank is used to recover the
stored water, and the rinsing water is subjected to overflow
filtration + open-loop final spray,
heating and monitoring, as well as liquid level monitoring.
Pre-rinse water pump: 1.1KW (1 unit), rinse water pump 1:3KW (1
unit), rinse water pump 2:1.1KW (1 unit);
Pre-rinse water storage tank volume: ≤ 27L (1 unit) Rinse 1 water
storage tank capacity: ≤ 72L (1 unit); Rinse 2. The volume of the
final spray water tank: ≤
55L (1 unit);
Pre-rinse water tank heating power: 9KW (1 piece); Rinsing 1 water
tank heating power: 18KW (2 items); Rinsing 2. Final spray water
tank heating power:
9KW (1 piece) Heating temperature: Room temperature -45℃
(adjustable)
Filtration device: Overflow filtration, stainless steel filter
screen 0.5mm (1 piece);
Liquid level protection: low level, medium level, stop level,
over-limit level.
Pre-rinse, rinse 1, rinse 2 spray pressure: 0.1-0.6Mpa
(adjustable), final spray: Spray pressure: 0.1-0.3Mpa (adjustable)
Drying area: The drying section is used to thoroughly dry the
products and conduct hot air circulation + heating and temperature
monitoring for the air.
Hot air fan: 1.5KW (1 piece), finned heating tube: 15KW (6 pieces
of 2500W), heating temperature: Room temperature -95℃ (adjustable);
Mesh belt running device: The running device is composed of a
reduction motor, stainless steel mesh belt, frequency converter,
etc. The motor drives the
mesh belt to run smoothly.
Motor power: 90W (1 set), frequency converter: 200W(1 unit),
encoder 1 unit;
Equipment Parameters
Content | Parameters |
Size of the cleaning area | The total length of the three cleaning sections is 1140MM |
Equipment appearance dimensions: | 5000MM*1960MM*1840MM |
Process flow: | Into the board section, water vapor separation, pre-cleaning -
clean clean 1-2 - chemicals isolation - drainage chamber - rinse -- rinse -- rinse 1 2 - the final spray -
wind cut 1 - the wind cut 2 - drying - the plate - drying 2 paragraphs |
Capacity calculation | Mesh belt speed: Adjustable from 0.1 to 1.5 meters per minute. It
is recommended to adjust the working speed to 0.4-0.5 meters per minute. Reference: For 450mmX100mm plates, the plate placement spacing is
5mm, and the working speed is 0.5 meters per minute |
Output: approximately 13 square meters per hour; Calculation
method: Total width/Mesh belt speed Example: 150*200mm plate, output per hour: approximately 450PCS/H.
This output is for reference only and subject to actual conditions. Calculation method: total
square meters/single square meters |
Conveying surface height | 950±50mm(adjust) |
Entrance and exit direction: | Left in, right out (viewed from the front window of the unit) |
Exhaust volume (air extraction volume) : | about36M³/Min ；Exhaust outlet diameter: 250mm, three at the front, middle and rear |
Weight: | about1800KG |
Power supply requirements | AC380/3P/50H；Total power: 102Kw/160A Rated operating power: 55Kw/85A |
Cleaning operation
